Alloy

9.1 Alloy
SCIENCE • Form 4 • Chapter 9: Chemicals in Industry

9.1 Alloy

Most pure metals are soft and corrode easily. Alloying combines metals with other metals or non-metals to improve their strength, hardness and resistance to corrosion.

Learning Objectives

  • Define what an alloy is and state the meaning of alloying.
  • State the composition, properties and uses of common alloys including steel, pewter, bronze, brass and duralumin.
  • Explain the difference in atomic arrangement between pure metals and alloys, and relate it to differences in hardness.
  • Describe laboratory experiments comparing the hardness and corrosion resistance of pure metals against alloys.
  • Describe the uses of alloys and superconductor alloys in daily life and modern technology.

Atomic Arrangement of Pure Metal vs. Alloy

Foreign atoms of different sizes prevent the layers of atoms from sliding, making alloys harder than pure metals.

Atomic arrangement of a pure metal compared with an alloy Two side-by-side diagrams. The left diagram shows a pure metal with uniform grey spheres packed in orderly rows. An arrow pushes the top layer sideways and the layers slide smoothly over each other. The right diagram shows an alloy with larger and smaller foreign atoms mixed among the grey spheres. The same arrow pushes the top layer, but the mismatched atoms lock the rows and prevent sliding. Pure metal Alloy Atoms of the same size Foreign atoms of different sizes Force Layers slide easily Force Layers locked Foreign atom Pure metal atom

Short Explanation

Definition

Alloy is a mixture of several types of metals or a mixture of metal and non-metal by a certain percentage.

Alloying is the process of forming alloys to improve the properties of pure metals.

Pure metals consist of identical atoms packed in neat, uniform layers. When a force is exerted, these layers easily slide over each other, making pure metals relatively soft, malleable and easily deformed.

By adding foreign atoms of different sizes through alloying, the orderly rows are disrupted. These mismatched atoms anchor the layers in place, making it much harder for them to slide past one another. Consequently, alloys possess superior mechanical strength, increased hardness and enhanced resistance to corrosion compared with pure metals.

Common Alloys, Compositions, Properties and Uses

Table 9.1: Composition, properties and uses of common alloys.
Alloy Composition Properties Uses
Steel Iron 99%, Carbon 1% Hard and strong Construction materials for buildings and bridges; frames of vehicles and railway tracks
Pewter Tin 96%, Copper 3%, Antimony 1% Lustre, resistant to corrosion Decorative items such as photo frames
Bronze Copper 88%, Tin 12% Hard, resistant to corrosion, attractive colour Monuments, metal sculptures, coins, medals
Brass Copper 75%, Zinc 25% Strong, shiny surface, malleable, gold in colour Keys, door knobs, musical instruments such as trumpets
Duralumin Aluminium 95%, Copper 3%, Magnesium 1%, Manganese 1% Light, strong, resistant to corrosion Frames of aircrafts and aeroplanes

Atomic Arrangement in Pure Metals and Alloys

Pure Metal

Atoms are of the same size and arranged orderly in layers. When a force is applied, the orderly layers of atoms slide over each other easily. This makes pure metals relatively soft and malleable or ductile.

Alloy

Foreign atoms have different sizes compared with the pure metal atoms. These foreign atoms disrupt the orderly arrangement and make it difficult for the layers of atoms to slide over each other when force is applied. As a result, alloys are harder and stronger than their pure metal counterparts.

Composition alteration. The composition or percentage of the contents of each element in alloys can be altered based on its intended use.

Historical fact. The first alloy found was bronze, discovered hundreds of years back in the Bronze Age to make tools and weapons.

Experiments on Properties of Alloys vs. Pure Metals

Two experiments compare hardness and resistance to corrosion.

Experiment 9.1: Hardness of Alloys Compared to Pure Metals

Aim

To study the hardness of alloys compared to pure metals.

Hypothesis

Alloy is harder than pure metal.

Variables in Experiment 9.1.
Variable Description
Manipulated Types of metal blocks (Copper block vs. Bronze block)
Responding Diameter of the dent
Constant Diameter of steel ball, height of the weight (50 cm), mass of the weight (1 kg)

A 1 kg weight is hung 50 cm above a steel ball taped to a metal block and dropped. The diameter of the dent formed is measured with a ruler. The procedure is repeated twice on different surfaces to get an average diameter, then repeated using a bronze block.

Observation. Copper (pure metal) produces a larger dent diameter because its layers of atoms slide easily. Bronze (alloy) produces a smaller dent diameter because foreign tin atoms disrupt the copper layers, making it harder.

Experiment 9.2: Resistance to Corrosion of Alloys Compared to Pure Metals

Aim

To study the resistance to corrosion of alloys as compared to pure metals.

Hypothesis

Alloy is more resistant to corrosion than pure metal.

Variables in Experiment 9.2.
Variable Description
Manipulated Types of nails (Iron nail vs. Steel nail)
Responding The presence of brown layer on the nail
Constant Size of nails, type of solution (water, 10 ml), duration of experiment (one week)

Precautionary measure. Rub both nails with sandpaper before conducting the experiment to clean their surfaces.

Observation. After one week, the iron nail in test tube P shows the presence of a brown layer (rust), whereas the steel nail in test tube Q does not rust or shows high resistance to corrosion.

Uses of Alloys and Superconductor Alloys in Daily Life

From skyscrapers to Maglev trains, alloys support modern technology.

Steel

Used for constructing skyscrapers such as the Petronas Twin Towers due to its hardness and corrosion resistance.

Duralumin

Used for aeroplane bodies because it is light and strong.

Brass

Used for musical instruments such as saxophones because it is shiny and corrosion-resistant.

Superconductor alloys

Several metal and non-metal elements exhibit superconducting properties at low temperatures.

Superconductor Alloy

Superconductor alloy is a material that conducts electricity at high efficiency without electrical resistance.

It resists magnetic fields, allowing a superconducting material to float when placed on a magnet.

Maglev Trains

Railway tracks of high-powered Maglev trains enable the train to move by floating, preventing friction between the track and the body of the train, allowing high-speed travel.

Medical Imaging

Superconductor alloys such as niobium-titanium and niobium-tin are used in the construction of Magnetic Resonance Imaging (MRI) machines.

Try to Answer First

Answer in your mind, then press “Check Answer”.

1

What are the components of bronze and why is bronze harder than pure copper?

Answer: Bronze consists of 88% copper and 12% tin. It is harder than pure copper because the tin atoms have a different size from copper atoms, which disrupts the orderly layers of copper atoms and prevents them from sliding over each other easily when force is applied.
2

State two main advantages of using duralumin to build aeroplane bodies.

Answer: Duralumin is chosen because it is light and strong, while also being resistant to corrosion.
3

Name two superconductor alloys used in Magnetic Resonance Imaging (MRI) machines and state the special electrical property of superconductors.

Answer: Niobium-titanium and niobium-tin. Superconductors can conduct electricity at high efficiency without any electrical resistance at low temperatures.

Common Mistakes

  • !Confusing the compositions of brass and bronze. Brass is Copper + Zinc; Bronze is Copper + Tin.
  • !Assuming alloys are chemical compounds. Alloys are mixtures of elements, not chemical compounds; the composition can be adjusted based on requirements.
  • !Thinking pure metals form smaller dents in hardness tests. Pure metals are softer and produce a larger dent diameter, whereas harder alloys produce a smaller dent diameter.
  • !Forgetting to clean nails with sandpaper. In corrosion experiments, forgetting to remove the existing oxide layer with sandpaper can invalidate comparative results.

Concept Misunderstandings

Misconception

Pure metals are stronger and harder than alloys because they are “100% pure”.

Correct Concept

Pure metals are actually softer because their identical atoms form uniform layers that easily slip over each other under force. Adding foreign atoms makes an alloy harder by blocking layer displacement.

Misconception

Alloying only involves mixing two or more different metals.

Correct Concept

An alloy can also be a mixture of a metal and a non-metal, such as steel, which is a mixture of iron (metal) and carbon (non-metal).

Summary

  • An alloy is a mixture of several metals or a mixture of metal and non-metal.
  • Alloying improves pure metals by increasing hardness, strength and resistance to corrosion.
  • Foreign atoms of differing sizes disrupt the orderly layers and stop them from sliding.
  • Examples include steel, pewter, bronze, brass and duralumin.
  • Superconductor alloys like niobium-titanium conduct electricity without resistance at low temperatures and are used in Maglev trains and MRI machines.

Short Activity

A. Objective Quiz

1 Which of the following alloys is composed of copper and zinc?

2 Why is bronze harder than a pure copper block in Experiment 9.1?

B. Fill in the Blanks

3 Superconductor alloys such as niobium-titanium and are used in Magnetic Resonance Imaging (MRI) machines.

 

4 In Experiment 9.1, the metal block that produces a smaller average dent diameter is .

 

C. Drag and Drop: Match Each Alloy to Its Description and Composition

Drag each alloy to the correct description. On a phone, tap an answer first, then tap a matching box. Tap the Answer Choices area to return a selected item.

Alloy
Steel
Pewter
Duralumin
Brass
Description and Composition
1 Iron 99% and Carbon 1%; used for skyscrapers and railway tracks.
2 Tin 96%, Copper 3%, and Antimony 1%; lustrous and used for decorative photo frames.
3 Aluminium 95%, Copper 3%, Magnesium 1%, Manganese 1%; light and used for aeroplane bodies.
4 Copper 75% and Zinc 25%; malleable, shiny gold in colour, used for musical instruments.

C. Match Each Alloy to Its Description and Composition

Write the correct alloy next to each description.

Description and Composition Alloy
1. Iron 99% and Carbon 1%; used for skyscrapers and railway tracks.  
2. Tin 96%, Copper 3%, and Antimony 1%; lustrous and used for decorative photo frames.  
3. Aluminium 95%, Copper 3%, Magnesium 1%, Manganese 1%; light and used for aeroplane bodies.  
4. Copper 75% and Zinc 25%; malleable, shiny gold in colour, used for musical instruments.  

Answer choices: Steel • Pewter • Duralumin • Brass

Keywords

Alloy Alloying Malleable Superconductor alloy Bronze Brass Duralumin

Alloy

9.1 Alloy
SCIENCE • Form 4 • Chapter 9: Chemicals in Industry

9.1 Alloy

Most pure metals are soft and corrode easily. Alloying combines metals with other metals or non-metals to improve their strength, hardness and resistance to corrosion.

Learning Objectives

  • Define what an alloy is and state the meaning of alloying.
  • State the composition, properties and uses of common alloys including steel, pewter, bronze, brass and duralumin.
  • Explain the difference in atomic arrangement between pure metals and alloys, and relate it to differences in hardness.
  • Describe laboratory experiments comparing the hardness and corrosion resistance of pure metals against alloys.
  • Describe the uses of alloys and superconductor alloys in daily life and modern technology.

Atomic Arrangement of Pure Metal vs. Alloy

Foreign atoms of different sizes prevent the layers of atoms from sliding, making alloys harder than pure metals.

Atomic arrangement of a pure metal compared with an alloy Two side-by-side diagrams. The left diagram shows a pure metal with uniform grey spheres packed in orderly rows. An arrow pushes the top layer sideways and the layers slide smoothly over each other. The right diagram shows an alloy with larger and smaller foreign atoms mixed among the grey spheres. The same arrow pushes the top layer, but the mismatched atoms lock the rows and prevent sliding. Pure metal Alloy Atoms of the same size Foreign atoms of different sizes Force Layers slide easily Force Layers locked Foreign atom Pure metal atom

Short Explanation

Definition

Alloy is a mixture of several types of metals or a mixture of metal and non-metal by a certain percentage.

Alloying is the process of forming alloys to improve the properties of pure metals.

Pure metals consist of identical atoms packed in neat, uniform layers. When a force is exerted, these layers easily slide over each other, making pure metals relatively soft, malleable and easily deformed.

By adding foreign atoms of different sizes through alloying, the orderly rows are disrupted. These mismatched atoms anchor the layers in place, making it much harder for them to slide past one another. Consequently, alloys possess superior mechanical strength, increased hardness and enhanced resistance to corrosion compared with pure metals.

Common Alloys, Compositions, Properties and Uses

Table 9.1: Composition, properties and uses of common alloys.
Alloy Composition Properties Uses
Steel Iron 99%, Carbon 1% Hard and strong Construction materials for buildings and bridges; frames of vehicles and railway tracks
Pewter Tin 96%, Copper 3%, Antimony 1% Lustre, resistant to corrosion Decorative items such as photo frames
Bronze Copper 88%, Tin 12% Hard, resistant to corrosion, attractive colour Monuments, metal sculptures, coins, medals
Brass Copper 75%, Zinc 25% Strong, shiny surface, malleable, gold in colour Keys, door knobs, musical instruments such as trumpets
Duralumin Aluminium 95%, Copper 3%, Magnesium 1%, Manganese 1% Light, strong, resistant to corrosion Frames of aircrafts and aeroplanes

Atomic Arrangement in Pure Metals and Alloys

Pure Metal

Atoms are of the same size and arranged orderly in layers. When a force is applied, the orderly layers of atoms slide over each other easily. This makes pure metals relatively soft and malleable or ductile.

Alloy

Foreign atoms have different sizes compared with the pure metal atoms. These foreign atoms disrupt the orderly arrangement and make it difficult for the layers of atoms to slide over each other when force is applied. As a result, alloys are harder and stronger than their pure metal counterparts.

Composition alteration. The composition or percentage of the contents of each element in alloys can be altered based on its intended use.

Historical fact. The first alloy found was bronze, discovered hundreds of years back in the Bronze Age to make tools and weapons.

Experiments on Properties of Alloys vs. Pure Metals

Two experiments compare hardness and resistance to corrosion.

Experiment 9.1: Hardness of Alloys Compared to Pure Metals

Aim

To study the hardness of alloys compared to pure metals.

Hypothesis

Alloy is harder than pure metal.

Variables in Experiment 9.1.
Variable Description
Manipulated Types of metal blocks (Copper block vs. Bronze block)
Responding Diameter of the dent
Constant Diameter of steel ball, height of the weight (50 cm), mass of the weight (1 kg)

A 1 kg weight is hung 50 cm above a steel ball taped to a metal block and dropped. The diameter of the dent formed is measured with a ruler. The procedure is repeated twice on different surfaces to get an average diameter, then repeated using a bronze block.

Observation. Copper (pure metal) produces a larger dent diameter because its layers of atoms slide easily. Bronze (alloy) produces a smaller dent diameter because foreign tin atoms disrupt the copper layers, making it harder.

Experiment 9.2: Resistance to Corrosion of Alloys Compared to Pure Metals

Aim

To study the resistance to corrosion of alloys as compared to pure metals.

Hypothesis

Alloy is more resistant to corrosion than pure metal.

Variables in Experiment 9.2.
Variable Description
Manipulated Types of nails (Iron nail vs. Steel nail)
Responding The presence of brown layer on the nail
Constant Size of nails, type of solution (water, 10 ml), duration of experiment (one week)

Precautionary measure. Rub both nails with sandpaper before conducting the experiment to clean their surfaces.

Observation. After one week, the iron nail in test tube P shows the presence of a brown layer (rust), whereas the steel nail in test tube Q does not rust or shows high resistance to corrosion.

Uses of Alloys and Superconductor Alloys in Daily Life

From skyscrapers to Maglev trains, alloys support modern technology.

Steel

Used for constructing skyscrapers such as the Petronas Twin Towers due to its hardness and corrosion resistance.

Duralumin

Used for aeroplane bodies because it is light and strong.

Brass

Used for musical instruments such as saxophones because it is shiny and corrosion-resistant.

Superconductor alloys

Several metal and non-metal elements exhibit superconducting properties at low temperatures.

Superconductor Alloy

Superconductor alloy is a material that conducts electricity at high efficiency without electrical resistance.

It resists magnetic fields, allowing a superconducting material to float when placed on a magnet.

Maglev Trains

Railway tracks of high-powered Maglev trains enable the train to move by floating, preventing friction between the track and the body of the train, allowing high-speed travel.

Medical Imaging

Superconductor alloys such as niobium-titanium and niobium-tin are used in the construction of Magnetic Resonance Imaging (MRI) machines.

Try to Answer First

Answer in your mind, then press “Check Answer”.

1

What are the components of bronze and why is bronze harder than pure copper?

Answer: Bronze consists of 88% copper and 12% tin. It is harder than pure copper because the tin atoms have a different size from copper atoms, which disrupts the orderly layers of copper atoms and prevents them from sliding over each other easily when force is applied.
2

State two main advantages of using duralumin to build aeroplane bodies.

Answer: Duralumin is chosen because it is light and strong, while also being resistant to corrosion.
3

Name two superconductor alloys used in Magnetic Resonance Imaging (MRI) machines and state the special electrical property of superconductors.

Answer: Niobium-titanium and niobium-tin. Superconductors can conduct electricity at high efficiency without any electrical resistance at low temperatures.

Common Mistakes

  • !Confusing the compositions of brass and bronze. Brass is Copper + Zinc; Bronze is Copper + Tin.
  • !Assuming alloys are chemical compounds. Alloys are mixtures of elements, not chemical compounds; the composition can be adjusted based on requirements.
  • !Thinking pure metals form smaller dents in hardness tests. Pure metals are softer and produce a larger dent diameter, whereas harder alloys produce a smaller dent diameter.
  • !Forgetting to clean nails with sandpaper. In corrosion experiments, forgetting to remove the existing oxide layer with sandpaper can invalidate comparative results.

Concept Misunderstandings

Misconception

Pure metals are stronger and harder than alloys because they are “100% pure”.

Correct Concept

Pure metals are actually softer because their identical atoms form uniform layers that easily slip over each other under force. Adding foreign atoms makes an alloy harder by blocking layer displacement.

Misconception

Alloying only involves mixing two or more different metals.

Correct Concept

An alloy can also be a mixture of a metal and a non-metal, such as steel, which is a mixture of iron (metal) and carbon (non-metal).

Summary

  • An alloy is a mixture of several metals or a mixture of metal and non-metal.
  • Alloying improves pure metals by increasing hardness, strength and resistance to corrosion.
  • Foreign atoms of differing sizes disrupt the orderly layers and stop them from sliding.
  • Examples include steel, pewter, bronze, brass and duralumin.
  • Superconductor alloys like niobium-titanium conduct electricity without resistance at low temperatures and are used in Maglev trains and MRI machines.

Short Activity

A. Objective Quiz

1 Which of the following alloys is composed of copper and zinc?

2 Why is bronze harder than a pure copper block in Experiment 9.1?

B. Fill in the Blanks

3 Superconductor alloys such as niobium-titanium and are used in Magnetic Resonance Imaging (MRI) machines.

 

4 In Experiment 9.1, the metal block that produces a smaller average dent diameter is .

 

C. Drag and Drop: Match Each Alloy to Its Description and Composition

Drag each alloy to the correct description. On a phone, tap an answer first, then tap a matching box. Tap the Answer Choices area to return a selected item.

Alloy
Steel
Pewter
Duralumin
Brass
Description and Composition
1 Iron 99% and Carbon 1%; used for skyscrapers and railway tracks.
2 Tin 96%, Copper 3%, and Antimony 1%; lustrous and used for decorative photo frames.
3 Aluminium 95%, Copper 3%, Magnesium 1%, Manganese 1%; light and used for aeroplane bodies.
4 Copper 75% and Zinc 25%; malleable, shiny gold in colour, used for musical instruments.

C. Match Each Alloy to Its Description and Composition

Write the correct alloy next to each description.

Description and Composition Alloy
1. Iron 99% and Carbon 1%; used for skyscrapers and railway tracks.  
2. Tin 96%, Copper 3%, and Antimony 1%; lustrous and used for decorative photo frames.  
3. Aluminium 95%, Copper 3%, Magnesium 1%, Manganese 1%; light and used for aeroplane bodies.  
4. Copper 75% and Zinc 25%; malleable, shiny gold in colour, used for musical instruments.  

Answer choices: Steel • Pewter • Duralumin • Brass

Keywords

Alloy Alloying Malleable Superconductor alloy Bronze Brass Duralumin